Introducing the JCT Coolant-Through Series of insert holders
Carbide cutting inserts are but just half the solution to the industries complex machining problems, therefore Kyocera introduces the JCT Series Coolant-through holders. Whatever your necessity –turning, grooving, cut-off, threading- there is a JTC Series holder suited for your needs. The advantage of the JTC Series design compared to the competitors’ solutions is that the high pressure (1,015psi) coolant flow discharges directly to the cutting tool’s edge adding excellent added chip control and improving the already-extended tool life.
- Double-Clamp JCT
Included in the line-up is the Double-Clamp JCT model which also discharges from the clamping piece towards the rake surface of the insert through a unique nozzle shaped clamp pieces, facilitating higher speed machining with a direct three-jet flow of coolant.
- KGD-JTC for Grooving and Cut-Off
The KGD model discharges directly to the rake surface and flank face of the insert, greatly improving the chip control even at low feed-rates.
- KTN-JTC for Threading
By providing efficient tool cooling from the clamping piece and, the defect rate is drastically reduced. The coolant jet smoothly evacuates chips away from the cutting edge reducing clogging, preventing chip re-cutting and helping chip breaking (at over 870psi). All these, when combined with the TQ chip breaker design result in greater productivity on your threading processes.
- Drill bits - Cutters (square, round, radius) - Routers - Thread cutters- Boring bars - Rims
The CCX series of CVD inserts provide greater productivity and high speed machining thanks to a newly developed unique cermet base and thick coating. It has a wide range of cutting speeds, ranging from general to high speed. Ideal for finishing machining on steel or cast iron.
(Positive inserts added to the line-up)
The Magic Drill DRV is an economical insert line-up with 4 cutting edges, excellent chip evacuation with 6D maximum deep-hole drilling.
The Magic Drill DRV line-up has a highly rigid design with outstanding chattering resistance in order to provice excellent hole accuracy. It allows High Speed and Highly Efficient Machining Available with the Combination of a CVD Outer Insert and PVD Inner Insert.
- Magic drill DRA / High performance interchangeable tip drills.
Excellent design for high drilling precision with low cutting force.
- External grooving
- Internal grooving
- Ribbing grooving
Kyocera tool types:
- Solid
- For boreado / dynamics
- For boring in bearing machines
- Anti-vibration damping system
- For negative inserts
- For CBN / ceramic inserts
- Rod sleeves in boreado
External turning tools for:
- General purposes
- Ceramic tools
- Solid CBN tools
- Bearing machines
CBN inserts and bars type: Megacoat CBN / Negative turning / Negative turning (no hole) / Positive turning / External grooving / Micro bore I
PCD inserts and type bars: Negative turning / Positive turning / External grooving / Rolled aluminum / Turning / Grooving / Micro-boring (EZ bars, System tip-bars, Tip-Bars)
Designed for better machining performance, increasing insert life and productivity during turning. For all types of turning of hard parts, aluminum, non-ferrous and non-metallic.Cermet: Designed specifically for turning hardened steels, and can be found in common ISO standardized geometries in both the metric and imperial systems. Making use of new bimodal substrates and advanced coatings, along with materials with thicker sizes and cutting edges with optimized profiles, you will achieve constant machining performance, increasing the life of the inserts and productivity.
Introducing the CVD Coated Carbide Grade for Steel CA025P:
The next generation on chemical vapor coating (CVD) coated inserts grade CA025P from Kyocera Precision Tools features a new substrate (thickened alumina) and new chemical deposition process that allow improved wear resistance and reduced plastic deformation for high temperatures (compared with the competitors’ products), providing a smooth surface during the tool’s lifetime.
- CBN inserts: the second hardest material, after diamond.
- Cermet inserts: Composite material that combines ceramic and metal
- CVD inserts: P provide stable and efficient cutting at high speeds
- PVD Inserts: Kyocera's PVD coated carbides for turning use very strong carbide substrates.
- PVD / CVD inserts: For milling and drilling they use very resistant carbide substrates.
- Carbide Inserts: Carbide is used in a variety of applications for non-ferrous materials and micrograin carbides for precision cutting.
- Ceramic inserts: Capable of operating at high speeds, thus reducing costly machining time.
- PCD inserts: Synthetic diamond sintered at high temperatures and pressures; ideal for non-ferrous and non-metal metals.
Indexable cutting tool for machining:
The KYOCERA cutting tools cover any machining need in any material. All operations (machining, turning, boring, grooving, drilling, tapping) of any industry (automotive, biomedical, hydrocarbon, aerospace) can be solved with the KYOCERA indexable elements.